-
- News
- Books
Featured Books
- smt007 Magazine
Latest Issues
Current IssueBox Build
One trend is to add box build and final assembly to your product offering. In this issue, we explore the opportunities and risks of adding system assembly to your service portfolio.
IPC APEX EXPO 2024 Pre-show
This month’s issue devotes its pages to a comprehensive preview of the IPC APEX EXPO 2024 event. Whether your role is technical or business, if you're new-to-the-industry or seasoned veteran, you'll find value throughout this program.
Boost Your Sales
Every part of your business can be evaluated as a process, including your sales funnel. Optimizing your selling process requires a coordinated effort between marketing and sales. In this issue, industry experts in marketing and sales offer their best advice on how to boost your sales efforts.
- Articles
- Columns
Search Console
- Links
- Events
||| MENU - smt007 Magazine
ESCATEC Cuts 20% Costs in Making Medical Patch Pump
July 27, 2015 | ESCATECEstimated reading time: 2 minutes
ESCATEC, one of Europe's leading providers of contract and manufacturing services, has shaved 20% off the manufacturing costs of a patch pump by automating the production and test processes.
The initial contract was for a small prototype run of the PCB numbering a few thousand units. This was done using ESCATEC's SMT line is Switzerland. However the customer then asked for additional components to be added such as sensors that had to be done by hand taking several minutes per unit and therefore adding to the production cost.
"As future runs will be in the hundreds of thousands, we redesigned the manufacturing process to automate as much as possible," explained Dr. Martin Muendlein, Technology Specialist at ESCATEC. "As a result, we were able to shave 20% off the total manufacturing and test costs of each unit. This ensured that we are competitively priced."
Examples of cost reduction include having the sensors now supplied on a reel so that they can be installed on the SMT line and having the opto sensors pre-assembled into a can by the supplier that are also sent on a reel as a sub assembly for the SMT line.
Cost reduction measures were also applied to the testing. The initial units were tested one at a time using a dedicated stand-alone test unit. For the larger production run, ESCATEC has designed a new unit that can test twelve devices at the same time.
"Because this is a medical device, any changes in the design, manufacture and test have to be rigorously evaluated and recorded," explained Dr. Thomas Dekorsy, General Manager at ESCATEC. "As one of the few contract design and manufacturing companies to have both ISO13485 and FDA registration, we have rigorous and robust procedures in place which stem from our Swiss focus on quality and precision."
About ESCATEC
The ESCATEC Group provides fully-integrated electronic and mechatronic design and manufacturing solutions to assist customers in achieving success in their market. Its one-stop solutions and best-in-class service enable companies around the world to operate more profitably, sustainably and efficiently. Founded in 1984, its history is full of innovation, which made it a first choice partner for many European and North American OEMs. The Swiss-owned company perfectly blends Swiss business philosophy and attention to quality, precision and detail with the advantage of low-cost, mass-volume manufacturing capabilities in its Asian factories.
Further information about ESCATEC, a leading provider of contract design and manufacturing services: www.escatec.com enquiries@escatec.com
Suggested Items
I-Connect007 Editor’s Choice: Five Must-Reads for the Week
04/19/2024 | Marcy LaRont, PCB007 MagazineFor my must-read picks of the week, I’m highlighting Parker Capers, a young professional seeking employment, solid counsel from Dan Beaulieu on what your post-show plan should look like, more information and insight on “chiplets” and the need for secure data transfer standards from columnist Preeya Kuray, as well as Matt Stevenson’s design for reality wisdom. It’s a reminder to download one of our newest books (there are several) you don't want to miss if you are an assembler.
Absolute EMS Champions Collaboration Between Humans and Robots in Modern Manufacturing
04/19/2024 | Absolute EMS, Inc.Absolute EMS, Inc., an award-winning EMS provider of turnkey contract manufacturing services, offers a perfect factory environment that seamlessly blends robotic automation with human expertise.
ZESTRON Welcomes Whitlock Associates as New Addition to their Existing Rep Team in Florida
04/19/2024 | ZESTRONZESTRON, the leading global provider of high-precision cleaning products, services, and training solutions in the electronics manufacturing and semiconductor industries, is thrilled to announce the addition of Whitlock Associates to its esteemed network of sales representatives.
SEMI Applauds U.S. Chips Act Award for Samsung Electronics Facilities to Strengthen Domestic Semiconductor Supply Chain
04/17/2024 | SEMISEMI, the industry association serving the global electronics design and manufacturing supply chain, applauded the United States Department of Commerce’s announcement of a Preliminary Memorandum of Terms for an award under the CHIPS and Science Act to support the expansion of Samsung Electronics’ presence in Texas and the company’s development and production of leading-edge chips.
Ark Electronics Expands Global Manufacturing Factory Network in North America and Europe
04/17/2024 | PRNewswireElectronic Manufacturing Company Ark Electronics recently announced the expansion of its Global Factory Network with the addition of Electronics Manufacturing Service (EMS) capabilities in Mexico and Europe.